In industries where asset integrity is paramount, the fusion of human expertise with advanced non-destructive testing (NDT) technologies has become a gamechanger. Who knew saving the world from cracks and corrosion could be so cutting-edge? These innovations have reshaped inspection methodologies, offering unparalleled precision and efficiency while prioritizing safety. Whether you’re in energy, infrastructure, transportation, or manufacturing, advanced NDT tools ensure assets operate at their peak, minimizing downtime and maximizing reliability.

For decades, inspecting large assets like pipelines, storage tanks, and pressure vessels was a labor-intensive task involving traditional methods. And while reliable, these techniques demanded significant time and effort, especially in hard-to-reach or hazardous environments. Enter robotics: a solution that pairs innovative technology with human expertise to elevate inspection standards in confined spaces, over long distances, and even underwater, all while improving safety and efficiency.

Robots Need Humans Too: The Perfect Pairing For Smarter Inspections
5:32

 

Sharck Probes: The Power of Precision

Let’s talk about Sharck™ technology—a breakthrough in high-resolution eddy current inspection. Designed for the precise evaluation of welds in carbon steel structures, Sharck probes are redefining what’s possible in asset integrity assessments.

Sharck Probe

Imagine inspecting welds at rapid speeds—up to 200 millimeters per second—while confidently detecting surface-breaking cracks. That’s the Sharck advantage. Thanks to individually spring-loaded ceramic elements, this probe maintains perfect contact with uneven surfaces, ensuring accuracy without the need for couplant. The result? A streamlined process that combines efficiency with reliability, making it indispensable for industries focused on safety and quality.

Robotic Crawlers: Redefining Remote Inspection

When it comes to tackling tough inspections, robotic crawlers like the VersaTrax™ are in a league of their own. Think of it as the MacGyver of inspection robots. Equipped with magnetic tracks, high-definition cameras, and seamless integration capabilities, the M-Series ‘bot thrives in confined spaces, high elevations, and other hard-to-reach areas. From storage tanks to industrial pipelines, this tool makes the impossible—possible.

Pairing the VersaTrax with technologies like Sharck BW’s Tangential Eddy Current Array (TECA™) probes takes efficiency to the next level. Picture this: you’re inspecting butt welds without needing to strip paint or coatings. The TECA probe’s innovative design ensures superior crack detection, while its user-friendly software simplifies data analysis, making even complex inspections a breeze.

 

Humans and Robotics: Better Together

While advanced robotics may sound futuristic, they don’t replace humans—they empower them. NDT technicians bring invaluable expertise, using critical thinking to interpret data and make informed decisions. Together, humans and robots form a dynamic duo that enhances inspections while mitigating risks.

For example, deploying robotic crawlers in hazardous environments reduces the need for technicians to physically enter dangerous areas. Instead, they can focus on analyzing high-quality data from a safe distance. This partnership of human ingenuity and robotic precision ensures inspections are not only thorough but also safer and smarter.

Closing the Skills Gap

As NDT tools become more sophisticated, the need for skilled technicians grows. Training programs and certifications are key to bridging this gap, ensuring that operators can confidently use advanced equipment. For those looking to upskill, resources like the Eddyfi Academy offer free courses and hands-on training to help technicians stay Beyond Current.

The Economic Edge of Robotics in NDT

Here’s the cherry on top: advanced robotics don’t just improve efficiency—they save money (don’t take our word for it; check out what Shell’s Principal Design Engineer for Alternative Fuels had to say about saving $250k per site here). By reducing the need for scaffolding, rope access, and extensive downtime, robotic systems streamline inspections and cut costs. Plus, early detection of issues means fewer surprises, less downtime, and longer asset lifespans. That’s what we call a win-win.

Looking Ahead: Smarter, Safer Inspections

The future of NDT lies in collaboration—humans and robotics working hand in hand. As technology evolves, expect tools that are even more intuitive, versatile, and accessible. By combining innovation with adaptability, industries can continue to raise the bar in safety, efficiency, and asset reliability.

The goal is simple: work smarter, not harder. If robots can tackle inspections underwater, in tight spaces, and over long distances, we should let them—while we focus on sipping coffee and analyzing the results like the experts we are (fuel your NDT knowledge by signing up for reminders of our live Coffee Break with Eddyfi Technologies sessions). With advanced NDT technologies, we can safeguard assets, protect people, and pave the way for a brighter, safer future where assets are protected, operations are optimized, and peace of mind comes standard.

Contact us to discuss the applicability of our NDT enabled robotics in your remote operations today!